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Induction Vacuum and Atmospheric Furnace |
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VacuumInduction Furnace for Melting : |
Vacuuminduction melting (VIM) is one of the most commonly used processes in secondary metallurgy applied for refining treatment in the liquid state and adjustment of chemical composition and temperature. To achieve the increasing quality demands on the resulting material and at the same time save raw materials such as alloying elements due to higher yield; and save energy, Vacuuminduction melting makes possible effective degassing of the melt and extra- ordinarily precise adjustment of alloy composition, since the temperature, vacuum, gas atmosphere, pressure and material transport (e.g., through stirring of the bath) can be adjusted independently of one another. Besides the exact concentration of alloying elements, the content of trace elements is also important for many alloys. Sampling the application of vacuumin the induction melting process is a must for many specialized materials. For example, vacuuminduction melting is indispensable in the manufacture of special alloys, which must be melted under vacuumor in an inert gas atmosphere because of their reactivity with atmospheric oxygen. The process is suitable for the production of high-purity metals within an oxygen-free atmosphere. This limits the formation of non-metallic oxide inclusions.
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Metallurgical Advantages are: |
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Melting under oxygen-free atmosphere, this limits formation of non-metallic oxide inclusions and prevents oxidation of reactive elements; |
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Achievement of very close compositional tolerances and gas contents; |
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Removal of undesired trace elements with high vapour pressures; |
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Removal of dissolved gases e.g.oxygen, hydrogen, nitrogen; |
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Adjustment of precise and homogeneous alloy-composition and melt temperature. |
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Vacuumand Atmospheric Furnace |
For more than 10 years, Sanket Power Systems have manufactured sintering furnaces for hard metals, cermets, magnets, MIM products and special oxide ceramics. The sintering process consolidates particles in a coherent, pre-determined solid structure. Mass transport in the atomic range happens during this process. Single-phase powders are sintered at 2/3 to 4/5 of their melting temperature, multi-phase powders (mixtures) are sintered near the solidus of the lowest melting phase.
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The Sintering Process |
The sintering process happens in vacuumor under protective gas at the appropriate temperature for the material. A defined, reproducible sintering atmosphere without atmospheric oxygen is important. At certain pressures and temperatures the process gas feed during sintering with argon,N2, H2, CH4, CO2 and others may influence the structure and chemical composition of the workpieces.
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Vacuum & Atmospheric Induction furnace usage |
Vacuumhigh temperature sintering for copper tungsten alloy, silicon carbide product, tungsten molybdenumand other metal materials, VacuumInvestment Casting for Precious & Semi-Precious metals, Carburizing, Gemstone &Diamond Processing many others.
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Features |
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Adopt reasonable vacuumset, Meet vacuumsintering technology. |
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Install intelligent temperature control instrument, be free to set 100 raising temperature curves, High precise of temperature control, Raise temperature according to the program. |
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Adopt high efficient middle frequency power and induction coil, Big output power, fast raising temperature. |
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High Temperature (900 C to 3600 C) |
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Even temperature, You can pass over the hydrogen, the nitrogen, the argon in the furnace with mass flow Controller. |
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