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Services |
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SANKET POWER SYSTEMS'S INDUCTION HEATING
TECHNOLOGY :
A CLASS OF THEIR OWN |
Sanket Power Systems designs and manufactures Induction heating and melting equipment for
various industries and applications throughout the world. Sanket Power Systems also offers a
range of services, including commercial induction heat-treating services at Surat, Gujarat. |
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Sanket Power Systems initially started this service in response to the needs of our equipment
customers who required prototype parts after process development was completed and also as
a production backup for customers who required a second source for production in the event of
an interruption in their facility. This has grown from these needs to a full service induction heat-
treating facility complete with multiple induction systems for induction heat treating in house
development capability, and metallurgical testing equipment. |
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Resources to design and produce an induction process for almost any application
Long or short term production runs
Very small to very large part capability
Solid State Power supplies from 100Hz to 600KHz Frequency and from 10KW to 1500KW |
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| WHAT IS INDUCTION HEATING? |
Induction Heating is method of providing fast,
non-contact consistent heat, which involve
bonding or changing the properties of metals
or other electrically conductive materials. |
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The process relies on induced electrical current
within the material to produce heat. |
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Although the basic principles of induction are
well known, modern advances in solid-state
Technology have made induction heating a
remarkably simple, cost-effective heating
method. |
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| OUR CAPABILITY FOR INDUCTION HEAT TREATING |
INDUCTION HARDENING
Induction Hardening of all types of components from any small diameter upto 2m diameter, any
small length upto 5m length, any small weight upto 5 ton weight, with an attitude to enhance
further. For any small quantity to high mass production quantity for various industries. |
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ROLLERS
Backup Roll, Guide Roll, Pinch Roll, Deflector Roll, Bridle Roll, Work
Roll, Cradle Roll, Thrust Roll, Leveler Roll, Slitter Roll, Track Roller,
Track Roller Shaft, etc. for Plastic Industries, Textile Industries, Paper
Industries process Industries, Rolling Mill, etc.
Diameter : 6mm -1800mm -> Hardness : 50-62 HRC,
Case Depth : 0.5-20 mm. |
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AUTOMOBILE COMPONENTS
Camshaft, Crankshaft. Rear Axle Shaft, Front Wheel Spindle Shaft,
Spline Shaft, Transmission Shaft, Shifter Fork, Rocker Arm, Rocker Pad.
Various Transmission Gear, Differential Housing., Cylinder Head, Pump
Shaft. King Pin, Universal Joint Push Rod, Starter Gear Ring, Gudgeon
Pin, Valve Seat, Taper Lever, Screw Ball, Rotor Spindle etc Any desired
hardness pattern could be achieved. |
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SHAFTS
Axle Shaft, Cam Shaft. Spline Shaft, Piston Rod, Pin, Flute, Tube,
Pipe etc.
Diameter : 20-200 mm -> Hardness : 50-62 HRC,
Case Depth : 3-5 mm
WHEELS
Crane Wheel, Trolley Wheel etc.
Diameter : 100-1200 mm -> Hardness: 40-62 HRC,
Case Depth : 3-12 mm.
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GEARS
Spur Gear, Helical Gear, Bevel Gear, Rack, Pinion, Worm Gear, Worm
Ring Gear, Shaft, Gear Casing, Gear Coupling, Infernal Gear External
Gear etc.
Diameter : 10-1800 mm, Thickness : 5-300mm, Hardness: 45-60 HRC,
Case Depth: 1 -10 mm.
INDUCTION SHRINK FITTING
Shrink Fitting Roller Bearing, Inner Race, Bush, Sleeve, Pinions,
Rotor Shaft Assemblies, Pressure Tube in PHWR etc.
INDUCTION BRAZING
Brazing of Copper to Copper, Copper to Stainless Steel, Stainless Steel
to Mild Steel, Mild Steel to Carbide Tool, Any Metal to Any Metal. |
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| INDUCTION HEATING FACILITIES |
30KW High Frequency Induction Heating System for small
jobs like screws, bolts, pins, tip of screw drivers, push-
rods & other automobile components |
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50KW High Frequency Induction Heating System with
different fixtures for long shafts, gears, worm shafts, cams,
sprockets, automobile components etc |
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150 KW High Frequency Induction heating with special
fixtures for rollers, gears, brake drums, dies, shear blades,
v-punches etc |
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250 KW Medium Frequency Induction Heating with CNC
controlled horizontal scanning fixture for shafts, piston rod
etc. requiring larger case depth
450 KW Medium Frequency Induction Heating System with
CNC controlled vertical scanner for roller, wheel etc.
Water / Quenchent re-circulation systems complete with bore-
well, cooling-towers, heat-exchangers, chiller ,tanks, pumps
etc for trouble free running of induction process
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Hardness testing equipment's like Rockwell hardness
tester, portable Rockwell hardness tester, portable
digital hardness tester, equipments for
checking case depth, set up for crack detection etc
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Work coils / Quench coils design & manufacturing setup |
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LOW FREQUENCY INDUCTION HEATING
Induction Vacuum and Atmospheric Furnace
